Potholes might finally meet their match — and Tesla holds the patent

Potholes might finally meet their match — and Tesla holds the patent
www.tesla.com
Pavel Pavlov
Author: Pavel Pavlov

Tesla's new patent blends an electric motor, air spring and an army of sensors to kill potholes before they hit your car. Sounds like magic. Where's the car?

Potholes could stop being torture — at least for Tesla drivers. The company has just been granted a patent on a cunning active suspension that promises to smooth out even the nastiest road craters and spare the hardware in the process.

At the heart of the system sits an electric motor. Through a drive mechanism it changes the strut length on the fly, reacting to every wheel movement faster than the driver can swear. Signals flood in from a small army of sensors — accelerometers, wheel position monitors — all in real time. And so the motor doesn’t blow itself out holding up the car’s mass, a pneumatic spring works alongside it: it absorbs the static load and leaves the electronics with the fun part.

What sets the scheme apart from a regular suspension is the division of labor. Small high-frequency vibrations get tamed by the passive elements. Damping characteristics are tuned by the adaptive shock absorber. And the big hits? Those belong to the active actuator — and that’s where the magic begins.

The whole point of the exercise is the everyday pothole. The system can theoretically yank the wheel upward almost instantly, so the impact never reaches the body. Throw in road-roughness maps and data from a fleet of millions, and the precision could become almost frightening. Except Tesla hasn’t announced a production version. The tech exists, the patent exists — the car doesn’t. Sound familiar?

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